FUJIFILM Revoria PC 1120: In the competitive world of commercial printing, staying ahead means investing in technology that delivers exceptional quality, versatility, and efficiency. When Veekay Printers decided to upgrade their production capabilities, they turned to the FUJIFILM Revoria PC 1120 – a digital press that promised to transform their business. This article takes you behind the scenes of their installation journey, from decision-making to implementation, and the remarkable results that followed.
The Printing Challenge: Why Veekay Printers Needed an Upgrade
Established over two decades ago, Veekay Printers had built a solid reputation for quality commercial printing services in their region. However, as client demands evolved and competition intensified, they faced growing challenges with their aging equipment.
“We were turning away jobs that required specialty finishes or had tight deadlines,” explains Vikram Khanna, Managing Director at Veekay Printers. “Our existing presses couldn’t handle the volume or variety of work coming in, and we were outsourcing premium jobs to competitors.”
The company needed a solution that would not only address their current limitations but position them for future growth. After months of research and demonstrations, they made their decision: the FUJIFILM Revoria PC 1120 would be their next major investment.
Why Veekay Printers Chose the FUJIFILM Revoria PC 1120
The FUJIFILM Revoria PC 1120 stood out from other options for several compelling reasons. The technical team was impressed by the FUJIFILM Revoria PC 1120’s advanced color capabilities and speed.
“What ultimately sold us was the combination of speed, quality, and versatility,” says Rajesh Mehta, Production Manager at Veekay Printers. “The Revoria 1120 has allowed Veekay Printers to expand their service offerings to include specialty printing.”
According to the Fujifilm Revoria PC 1120 specifications, the press can handle paper weights from 52 gsm to 400 gsm, making it incredibly versatile for different types of projects. This wide media handling capability meant Veekay could take on everything from lightweight brochures to premium packaging jobs.
The revolutionary 1-pass 6-color print engine was another decisive factor. While most digital presses offer standard CMYK printing, the Fujifilm Revoria Press PC1120 offers exceptional print quality at 2400 x 2400 dpi resolution and supports specialty toners including clear, gold, silver, white, pink, and custom red.
“The ability to offer metallic and specialty finishes in-house was a game-changer for us,” adds Vikram. “We could now compete for premium jobs that previously went to larger print shops.”
The FUJIFILM Revoria PC 1120 Installation Process at Veekay Printers
The FUJIFILM Revoria PC 1120 installation at Veekay Printers was completed in just three days, though preparation began weeks earlier. The process involved several key phases:
Pre-Installation Planning
Before the press arrived, Veekay Printers had to prepare their facility. This included:
- Reinforcing the floor to support the press’s weight
- Upgrading electrical systems to meet power requirements
- Ensuring proper ventilation and temperature control
- Reorganizing the production floor to optimize workflow
“Proper planning was crucial to ensure a smooth digital press installation process,” notes Rajesh. “FUJIFILM’s technical team visited our facility twice before installation day to assess everything from doorway widths to power supply.”
The Installation Week
When installation day arrived, a team of certified FUJIFILM technicians took charge. The digital press installation was completed by FUJIFILM’s certified technicians who worked methodically through a detailed checklist:
- Day 1: Delivery, unpacking, and positioning the main press unit
- Day 2: Installing peripheral components, connecting power and network systems
- Day 3: Software setup, initial calibration, and test printing
“The installation team was incredibly professional,” recalls Vikram. “They explained each step and involved our staff throughout the process, which made the knowledge transfer much smoother.”
Training and Calibration
Once the Revoria 1120 was physically installed, the focus shifted to training Veekay’s team. Installation engineers provided comprehensive training on the Fujifilm Revoria Press PC1120’s features, covering everything from basic operation to advanced color management.
“The learning curve was less steep than we expected,” says Anita Sharma, Senior Operator at Veekay Printers. “Print operators quickly adapted to the intuitive interface of the Revoria 1120. The training was hands-on and practical, focusing on real-world applications rather than just theory.”
Overcoming Installation Challenges
No major technology implementation goes perfectly smoothly, and Veekay’s experience was no exception. Several challenges emerged during the installation process:
Network Integration Issues
Integrating the press with Veekay’s existing prepress workflow initially caused compatibility problems. “Our older RIP software wasn’t fully compatible with the new press,” explains Rajesh. “FUJIFILM’s technical team worked overtime to create a custom configuration that bridged the gap until we could upgrade our prepress systems.”
Color Calibration Complexity
The expanded color capabilities of the FUJIFILM Revoria PC 1120 required more sophisticated color management than Veekay’s team was accustomed to.
“Moving from a four-color to a six-color system with specialty toners was initially overwhelming,” admits Anita. “We had to relearn some of our color management practices, but the results were worth it. The color consistency and vibrancy we achieve now are remarkable.”
Space Constraints
Veekay Printers allocated adequate space for the digital press installation in their production facility, but the full system with all finishing options required more room than initially anticipated.
“We had to get creative with our floor layout,” says Vikram. “We ultimately decided to phase in some of the finishing modules over time, which actually worked better for training purposes anyway.”
Three months after installation, the impact of the FUJIFILM Revoria PC 1120 on Veekay Printers’ operations has been profound. Veekay Printers has seen a 40% increase in productivity since implementing the Fujifilm Revoria Press PC1120.
Enhanced Production Capabilities
The team was particularly impressed by the Fujifilm Revoria PC 1120 specifications, especially the 120 pages per minute print speed. This dramatic speed increase has allowed Veekay to take on more jobs and meet tighter deadlines.
“We’re completing jobs in hours that used to take days,” says Rajesh. “The combination of speed and reliability has transformed our production scheduling.”
Expanded Service Offerings
With the new press’s versatility, Veekay has introduced several new premium services:
- Metallic accent printing for premium business collateral
- Clear coating for photo books and high-end brochures
- Custom packaging with white ink on colored substrates
- Security printing with specialty toners
“Customers have responded positively to the enhanced color quality produced by the Revoria 1120,” notes Vikram. “We’ve attracted new clients specifically because of our expanded capabilities.”
Quality Improvements
Perhaps the most significant impact has been on print quality. The 2400 x 2400 dpi resolution and advanced screening technology have elevated Veekay’s output to new levels.
“The difference in quality is immediately noticeable,” says Anita. “Fine text is crisper, gradients are smoother, and the color accuracy is exceptional. We’re now producing work that rivals offset quality but with the advantages of digital printing.”
Environmental Benefits
An unexpected benefit has been the environmental improvements. The Super EA-Eco toner technology in the FUJIFILM Revoria PC 1120 has reduced energy consumption and waste.
“We’ve seen approximately 15% reduction in energy costs per job,” reports Vikram. “The press is more efficient, and the improved first-time-right rate means less paper waste.”
Looking Ahead: Future Plans for Veekay Printers
With the FUJIFILM Revoria PC 1120 now fully operational, Veekay Printers is setting ambitious goals for the future:
- Expanding their client base to include more premium brand work
- Adding the remaining finishing modules to enable complete in-house production
- Developing a specialty printing division focused on high-margin applications
- Training additional operators to maximize the press’s uptime
“This investment has positioned us for growth in segments we couldn’t previously compete in,” says Vikram. “We’re already seeing return on investment through new clients and expanded work from existing ones.”
Lessons from Veekay’s Installation Experience
For other print businesses considering a similar upgrade, Veekay’s experience offers valuable insights:
- Thorough preparation is essential: The time invested in pre-installation planning paid dividends during the actual installation.
- Staff involvement from day one: Including operators in the decision-making and installation process improved adoption and reduced resistance to change.
- Phased implementation: Breaking the installation into manageable phases helped manage both budget and training requirements.
- Marketing new capabilities immediately: Veekay began promoting their new capabilities even before installation was complete, building client interest early.
- Patience with the learning curve: Allowing time for staff to become proficient with the new technology before pushing for maximum productivity.
Conclusion: A New Chapter for Veekay Printers
The installation of the FUJIFILM Revoria PC 1120 at Veekay Printers represents more than just an equipment upgrade—it marks a strategic repositioning of the company in their market. By investing in cutting-edge technology, they’ve not only addressed their immediate production challenges but opened new opportunities for growth and innovation.
“Looking back, the decision to invest in the Revoria PC 1120 was one of the best business decisions we’ve made,” reflects Vikram. “The installation process had its challenges, but the support from FUJIFILM and the results we’re seeing have exceeded our expectations.”
For printing businesses facing similar challenges of evolving client demands and increasing competition, Veekay’s journey offers both inspiration and practical insights. The right technology investment, carefully implemented, can truly transform a printing operation’s capabilities, efficiency, and market position.
